Motorcycle & Power Precision Machining Casting Mold

Motorcycle & Power
Business Unit

Motorcycle & Power Division was established in 2006, focusing on the R&D and manufacturing of large-displacement motorcycles, engines and transmission systems. Its 300CC-1200CC series power and vehicle products are mainly sold in China, Europe, America and Russia. The division has more than 260 employees, with a total investment of about 208 million RMB, covering an area of nearly 30,000 square meters, and an annual production capacity of 30,000 units. It has a complete R&D, testing, manufacturing, quality control, supporting, marketing and after-sales system, advanced technology, complete equipment and a sound quality system. In September 2019, it obtained the road motor vehicle production qualification issued by the Ministry of Industry and Information Technology.

Development capability

The development team has 96 professional and technical personnel, including 5 senior engineers and 13 deputy senior engineers. Capable of product planning, styling, overall design, structural design, calculation analysis, electrical design, EFI calibration, trial production, inspection and testing, standard regulations, information management, etc. Now it has 1 invention patent and 42 utility model patents.

Power Development CapabilityMotorcycle Development CapabilityTransmission System Development CapabilityR&D Team

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Engine design analysis
It can independently complete the overall design of the engine, optimize the cooling, lubrication, and intake/exhaust systems through flow field analysis and engine operation, and can use the calculation and matching of the engine dynamic balance system to realize the design and optimization of the crank connecting rod system. At the same time, it also has the ability of engine electronic injection calibration
Timing chain design and analysis
Have the ability to independently complete the design and analysis of the timing chain, and complete the design and shape of the timing system and the timing tensioning system according to the actual engine operation
Engine durability test line
Engine durability test line, with power torque, speed and fuel consumption testing capabilities, as well as monitoring the coolant and oil temperature

Motorcycle 3D frame model
Create motorcycle 3D frame model in accordance with the ergonomic principles and the latest motorcycle design concepts
Frame Structure Analysis
Complete the frame structure analysis and realize the optimization of the vehicle performance, combining vehicle styling and lightweight design
Chassis dynamometer & emission test lab (Euro V)
Chassis dynamometer & emission test lab (Euro V), possessing vehicle performance testing capabilities such as emissions under different working conditions, maximum speed, starting acceleration, and climbing ability

Transmission System R&D
Design and match CVT in accordance with customer's needs and actual uses
CVT Simulation Analysis
According to the actual working conditions, we can carry out simulation analysis for CVT cooling system, optimize CVT temperature field, and improve the reliability and life of CVT belt
Gearbox Matching and Design
According to the customer's needs, we simulate, analyze and design the transmission system and optimize the parameters of each gear by using relevant software.

Motorcycle R&D
Motorcycle R&D, now the first model GK500 already released.
Power R&D
Power R&D, a series of Engines from 200CC to 1000CC have been developed.
Body design
Body design, now the first model GK500 already released.

Production capacity

The motorcycle & power division has the production capabilities of machining, frame and rear fork welding, motorcycle engine and vehicle assembly, and packaging. It has 4 horizontal machining centers of various types, 20 vertical machining centers of various types, 2 CNC honing machines; Two manual welding lines, One robotic welding lines; One motorcycle assembly line, one engine assembly line, one assembly line for CVT and gearbox; one assembly line for engine and motorcycle.

MachiningWeldingAssemblyPackaging

Engine workshop
The engine machining workshop is equipped with machining capabilities for engine cylinder heads, cylinder blocks, cases and other products. CNC lathe, vertical machining center, horizontal machining center, drilling center, vertical honing machine, washing machine, laser marking machine
Engine Machining
The engine machining workshop has machining capabilities for engine cylinder heads, cylinder blocks, cases and other components. CNC lathe, vertical machining center, horizontal machining center, drilling center, vertical honing machine, washing machine, laser marking machine

Engine workshop

Engine workshop

Engine workshop
Engine Machining

Engine Machining

Engine Machining

Robot welding & laser cutting
Welding production workshop, equipped with robot welding production line, has production capacity such as frame and rear fork.
Manual Welding
焊接生产车间，配备机器人焊接生产线，具备生产车架、后叉等生产能力。 Welding production workshop, equipped with robot welding production line, possessing frame and rear fork production capability

Robot welding & laser cutting

Robot welding & laser cutting

Robot welding & laser cutting
Manual Welding

Manual Welding

Manual Welding

Motorcycle assembly line
Motorcycle packaging line Motorcycle packaging line,which can implement the same line packaging of motorcycles and spare parts
Engine Assembly Line
With 6 offline testing benches, the engine assembly line is equipped with advanced technology, such as parts cleaning, heat-sealing assembly, quantitative fuel/oil filling, and leak detectors.
Gearbox Assembly Line
CVT and gearbox assembly lines, equipped with 6 offline testing benches, possessing the ability to test CVT & Gearbox together

Motorcycle assembly line

Motorcycle assembly line

Motorcycle assembly line
Engine Assembly Line

Engine Assembly Line

Engine Assembly Line
Gearbox Assembly Line

Gearbox Assembly Line

Gearbox Assembly Line

Motorcycle packaging line
Motorcycle packaging line Motorcycle packaging line,which can implement the same line packaging of motorcycles and spare parts
Engine Packing
The engine packing line implements co-line packing of engines and spare parts.

Motorcycle packaging line

Motorcycle packaging line

Motorcycle packaging line
Engine Packing

Engine Packing

Engine Packing

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Quality Assurance Ability

It has the ability to inspect the various standard items of the parts entering the factory, the performance inspection and running-in ability of the engine, and forced inspection ability of the complete vehicle off-line. It meets the domestic, European and American regulations and quality requirements, and the quality system is operating effectively.

Motorcycle TestingEngine TestingParts & components Testing

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Vehicle exhaust detection
Dual-idle emission detection and testing to ensure that the exhaust reaches the standard when leaving the factory and improve the product environmental protection coefficient.
Vehicle offline test
Braking performance, axle load testing, braking force testing, ABS testing, instrument verification, acceleration performance testing, front and rear wheel consistency testing, light testing, horn sound level testing and other items testing capabilities.
Offline test line
There are multiple offline test lines, and each vehicle is strictly tested and then packed before leaving factory. We have always maintained the most rigorous attitude towards quality issues.

Engine test
Engine test, check engine speed, fuel consumption, vibration, power torque, ensure that the vehicle has a strong heart
Cylinder cover dry leak test
Test before the engine cylinder block is sealed to ensure the stability of the cylinder block
Multiple test workshops
Multiple engine testing workshops ensure qualified quality, make the factory pass rate reach 100%, and ensure product performance to solve consumers' worries.

Comprehensive battery inspection
Microcomputer battery comprehensive parameter tester to test battery parameters. Ensure that each motorcycle battery is qualified
Low temperature test
Stability testing of electrical components at low temperatures, in addition to electrical batteries and other measurements, we have also tested metal materials such as: metallographic microscope,Optical Emission Spectrometer, roughness profiler pendulum impact testing machine, universal testing machine , X-ray flaw detector: see machine plus quality for details
Motorcycle comprehensive electrical tester
Comprehensive electrical testing, mainly testing the electronic components of the vehicle before assembly to ensure that the electronic system meets the standards

Motorcycle Poster

Products Detail

Motorcycle & Power Contact

Nicole Li
Tel: +86-136 4764 6479
Email: nicoleli@gaokin.com
Dima Xiong
Tel: +86 152 1332 1195
Email: xxh@gaokin.com

Motorcycle Poster

Motorcycle & Power Contact

售后与支持