Motorcycle & Power Precision Machining Casting Mold

Precision Machining
Business Unit

Founded in 2006, Precision Machining Business Unit has over 200 sets of imported and domestic high precision CNC machines and inspection equipment, which serves components to such industries as large horsepower diesel engine, wind power, oil & gas, printing machinery, etc. As a leading component manufacturer of large horsepower diesel engine in China, Gaokin can provide engine block, cylinder head, connecting rod, gear cover, oil pan, gearbox housing, cam carrier, etc., which are delivered globally to countries like United States, British, Canada, Germany, Austria, Romania, Brazil, etc. Being a leading vertical integration solution provider of high-precision, sophisticated and critical core components of power system, Gaokin has become strategic suppliers of multinational corporations like Cummins, Caterpillar, General Electric, etc., and been honored as “The Best Supplier of Cummins” and “Caterpillar SQEP Silver Supplier” for many years consecutively.

Manufacturing Capability

With several production lines specialized in machining engine block and connecting rod, Precision Machining Business Unit has over 200 sets of large high precision CNC machines, such as TOSHIBA, MITSUBISH, PAMA, OKUMA, MAG, MAZAK, MAKINO, DOOSAN, DMG, etc. Equipped with intelligent manufacturing systems like APS, PLM, MES and QAD for workshops and rich experience in lean manufacturing for many years, Gaokin is able to provide high-precision and sophisticated parts with high quality for customers consistently.

Engine BlockConnecting RodOther ProductsWorkshop

Block
Precision Machining Business Unit is specialized in manufacturing large horsepower diesel engine block, ranging from 300kg to 12,000kg; Block types cover L6/8/9 and V8/12/16/20, and over 100,000 blocks are delivered annually.
Block
Precision Machining Business Unit is specialized in manufacturing large horsepower diesel engine block, ranging from 300kg to 12,000kg; Block types cover L6/8/9 and V8/12/16/20, and over 100,000 blocks are delivered annually.
Block
Precision Machining Business Unit is specialized in manufacturing large horsepower diesel engine block, ranging from 300kg to 12,000kg; Block types cover L6/8/9 and V8/12/16/20, and over 100,000 blocks are delivered annually.

1200kg

400kg

1900kg
12000kg

2200kg

1800kg
1750kg

350kg

20kg

Con-rod
Connecting Rods cover from 14L to 38L for large horsepower diesel engine block. PPM is zero in the automatic production line for over 10 years consecutively.

14L

19L

38L

Tooth cap
other
Intake pipe

Tooth cap

Tooth cap

Tooth cap
Oil pan

Oil pan

Flywheel housing
Intake pipe

Gas collecting pipe

Intake pipe

workshop
workshop
workshop
Workshop
Horizontal machining center
Automatic production line
Gantry machining center
　
Horizontal boring and milling

workshop

workshop

workshop
workshop

workshop

workshop
workshop

workshop

workshop
workshop

workshop

workshop
Horizontal machining center

Horizontal machining center

Horizontal machining center
Connecting rod automation

Connecting rod automation

Connecting rod automation
Gantry machining center

Gantry machining center

Gantry machining center
Horizontal boring and milling

Horizontal boring and milling

Horizontal boring and milling

 

Development Capability

Precision Machining Business Unit has not only rich experience in machining engine components like engine block, connecting rod, cylinder head, gear cover, oil pan, etc., but professional experience in developing diesel and gasoline engine block from prototype sample to mass production for over 10 years. Following APQP for the whole development process, Precision Machining Business Unit can provide high quality products with high efficiency and low cost for customers with high satisfaction.

Difficult CaseDevelopment & ManagementR&D Team

 

Machining Side Faces of Main Bearing Cap of Large Engine Block
The geometric and dimension tolerance is 0.015mm for main bearing side faces, which is too small to be achieved easily. By means of special machining process adjustment and optimization of fixture PLC program, the required tolerance is finally achieved now.
Machining Crankshaft & Camshaft Bores of Large Engine Block
The required true position is 0.04mm and parallelism 0.02mm for crankshaft & camshaft bores with stricter tolerance requirement. It had taken 6 months to adjust for professionals from equipment manufacturer, but it still failed. With detailed analysis and adjustment of machining process and machine parameter for many rounds, process team has finally met the requirement.
Simultaneously Machining Side Frames of High-end Printing Machine
Requirement: True position is ±0.04 for finished bore; Concentricity of two side frames is 0.025 inspected separately by CMM; For D175H6, D140H6 and D40H6, roundness is 0.03 and cylindricity 0.004. With repeatedly data collection and detailed analysis, process team has finally mastered the machining control method.

APQP Development
Applying APQP approach, Precision Machining Business Unit can provide product solutions from concept design, design development and process development to trial production and mass production, and feedback, corrective action and continuous improvement in the whole process for customers.
Continuous Improvement
Precision Machining Business Unit has 5 employees certified as Six Sigma Black Belt and 20 Green Belt/Yellow Belt and can apply management tools like Six Sigma and lean production, which facilitates quality and efficiency improvement in each production line every year and maintains stable quality and low cost.
Automated Monitoring Systems
Equipped with intelligent manufacturing systems like APS, PLM, MES and QAD for real-time display, Precision Machining Business Unit is able to realize integrated management from order, product development to production and delivery.

Seminar
Organizing regular process seminars, sharing team experience and lessons and broadening team vision, which facilitates improving team capability synchronously.
Team
The team has 23 process engineers with rich experience in developing diesel engine components efficiently, such as engine block, connecting rod, gear cover, oil pan, etc., for Cummins, Caterpillar, GE, Nemak, etc. All project managers and process engineers are trained professionally for project management.
Training
Continuously improving team members’ skills by organizing trainings like project management, GDT, APQP, PPAP, SPC, MSA, etc.
现场指导

Quality Assurance Capability

Equipped with on-line quality management system, Precision Machining Business Unit is able to monitor the full inspection process from raw materials to finished products by efficiently applying APQP and advanced quality inspection methods, helping provide high-quality products and services for customers continuously. Precision Machining Business Unit has 5 employees certified as Six Sigma Black Belt and 20 Green Belt/Yellow Belt, 10 quality engineers, 6 specialized inspectors and 47 inspectors for on-site quality control.

Inspection ResourceProcess Quality Control

 

Zeiss MMZE
Type: Gantry-type CMM MPEe: (6.0+L/125) μm Range: 2000*4000*1500mm This CMM can achieve single-point measurement of geometric dimension
WENZEL LH1512
Type: Bridge-type CMM MPEe: (3.6+L/300) μm Range: 1500*3000*1200mm This CMM can achieve single-point measurement of geometric dimension 8-cylinder large horsepower diesel engine is being inspected in the picture.
Hexagon –DELTA SLANT HA
Type: Gantry-type CMM from Italy MPEe: (3.2+3.2L/1000) μm Range: 2500*5100*2000mm This CMM can achieve single-point and scanning measurement and is particularly good at geometric dimension inspection for high-precision covers, housings and blocks.
Hexagon Global Performance
The bridge measuring machine imported from Italy, MPEE: (1.2 + 2.8L/1000) μm, THP/t: 2.8 μm/45s, can realize single-point, scanning measurement of products within the range of 900*1500*800 (mm).
Micro Vickers Hardness Tester
The micro Vickers hardness tester adopts a unique and precise design in the mechanical, optical and light source to make the indentation imaging clearer and the measurement more accurate;
Hexagon DELTA
Italy imported gantry measuring MPEE (3.7 + L/350) μm, THP/t: 4.8 μm/83s, it can realize single-point and scanning measurement of products in the range of 3000*8000*2000 (mm), especially good at super large and high precision housing , Box body, machine body product shape, position and size detection.
ZEISS CONTURA
The bridge measuring machine imported from Germany, MPEE: (2.0 + L/300) μm, can realize the contact measurement of the product shape and position within the range of 700*1000*600 (mm). Provide reliable precision guarantee for aerospace and high-precision engine manufacturing.
Quantum M V2（3.0）Arm（FARO）
The Quantum series of FARO, the world's most trusted 3D measurement and imaging brand, can achieve online measurement on production lines at 40 degrees Celsius; unobstructed measurement within a diameter of 3000mm, and a single-point swing arm test error of 0.016mm, achieving maximum portability And precision.
Shape, position and size detection
Shape, position, and size inspection 13 sets of special inspection equipment , measuring accuracy level up to G0.1
Appearance and function inspection
18 sets of appearance quality inspection equipment, 10 sets of functional inspection equipment; realizing online synchronization tracking quality
High frequency infrared carbon and sulfur analysis
The high-frequency induction furnace and infrared carbon and sulfur analysis system are used to analyze the qualitative and quantitative analysis of carbon and sulfur in the raw materials to ensure that the raw materials are qualified and the quality is guaranteed
Direct Reading Spectrometer
Direct reading spectrometer can determine the content of material elements to understand the material composition. Gaokin has 24 testing equipment, which can realize four types of testing and analysis of composition, performance, non-destructive testing and environmental measurement.
Electronic universal testing machine
Perform tensile, compression, bending, ring stiffness and other tests on raw materials to understand the performance of the material. Complete understanding of the stability of the material Provide good data support for the qualification of the product

Process Control Overview
By means of MES intelligent manufacturing system, the full product lifecycle management can be achieved, such as dynamic and traceability management covering raw materials planning, production machines, fixtures, cutting tools, process quality, logistics and quality feedback.
On-line Inspection System
Through both wired and wireless data transmission, the on-line inspection system can automatically calculate CPK, generate SPC control chart and trigger an alarm in advance by comparing with the preset control line to call an attention to improvement.
Process Management
Process quality is monitored by means of IQA, BIQ, GP12, etc. Unqualified products are not allowed to be received, processed and flowed. PDCA management model is applied for continuous improvement.
Three coordinates
There are 7 high-precision CMM inspection equipment, which can achieve full coverage of the size in the range of 0-8000mm; the shape and position accuracy level can reach G0.25.

Certificates

Precision machining contact

Casting Contact: Jane Wu
Tel: +86-23-6410666
Mobile: +86-18502312204
Email:jane.wu@gaokin.com

Certificates

Precision machining contact

售后与支持